Stainless-steel tubing in rocket engines is shaped using specialized bending and forming manufacturing processes
the verdict
INSUFFICIENT LEANING
refutedsupported
the weight of evidence
3 sources for · 0 against
Retrieved literature mentions stainless steel and similar high-temperature tubing in rocket engine contexts, but provides no direct evidence regarding specialized bending and forming manufacturing processes for stainless-steel tubing in rocket engines.
Thermographic Leak Detection of the Space Shuttle Main Engine Nozzle - NASA Technical Reports Server (NTRS) NTRS NTRS - NASA Technical Reports Server Search more_vert Collections About News Help Login Press Enter or click the Search button to begin your search. Back to Results Thermographic Leak Detection of the Space Shuttle Main Engine Nozzle The Space Shuttle Main Engines Nozzles consist of over one thousand tapered Inconel coolant tubes brazed to a stainless steel structural jacket. Liquid Hydrogen flows through the tubing, from the aft to forward end of the nozzle, under high pressure to maintain a thermal balance between the rocket exhaust and the nozzle wall.
Three potential problems occur within the SSME nozzle coolant tubes as a result of manufacturing anomalies and the highly volatile service environment including poor or incomplete bonding of the tubes to the structural jacket, cold wall leaks and hot wall leaks. Of these conditions the identification of cold wall leaks has been the most problematic. The methods and results presented in this summary addresses the thermographic identification of cold wall "interstitial" leaks between the structural jacket and coolant tubes of the Space Shuttle Main Engines Nozzles.
A materials compatibility and thermal stability investigation was conducted using five common liquid hydrocarbon fuels and two structural materials. The tests were performed at the NASA Glenn Research Center Heated Tube Facility under environmental conditions similar to those encountered in regeneratively cooled rocket engines. Scanning-electron microscopic analysis in conjunction with energy dispersive spectroscopy (EDS) was utilized to characterize the condition of the tube inner wall surface and any carbon deposition or corrosion that was formed during selected runs. Results show that the carbon deposition process in stainless steel tubes was relatively insensitive to fuel type or test condition. The deposition rates were comparable for all fuels and none of the stainless steel test pieces showed any signs of corrosion. For tests conducted with copper tubing, the sulfur content of the fuel had a significant impact on both the condition of the tube wall and carbon deposition rates. Carbon deposition rates for the lowest sulfur fuels (2 ppm) were slightly higher than those recorded in the stainless steel tubes with no corrosion observed on the inner wall surface. For slightly higher sulfur content (25 ppm) fuels, nodules that intruded into the flow area were observed to form on the inner wall surface. These nodules induced moderate tube pressure drop increases. The highest sulfur content fuels (400 ppm) produced extensive wall pitting and dendritic copper sulfide growth that
Load magnitude and location estimation on additively manufactured circular structures using deep learning
Additively Manufactured (AM) metal parts have been used at critical engineering applications. Estimation of load and its location is important to avoid accidents. Since the excitation signals move through multiple paths, estimation of load and its location is difficult. In this study, surface response to excitation method (SuRE) was implemented with multiple steps by considering the challenges of the geometry. Two 3D printed stainless steel rocket nozzle type structures with two different sizes and a C shaped tube section were used. Two different PZT placements were used for the big nozzle while the PZTs were located at the opposite sides of the small nozzle. The large nozzle had 280 test cases for 9 categories, while the smaller nozzle had 60 test cases for 5 categories. Finally, the C shaped specimen had 48 test cases for three categories. Continuous wavelet transform (CWT) was used to obtain more representative presentation of the data to the deep learning algorithm. Convolutional Neural Networks (CNNs) were used for classification.
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